Milch & Milchprodukt

GEA Complete Milk Processing Plant

Complete Dairy Processing Plant – 6,500 l/h – Milk, ESL Milk & Yogurt Production
Main Equipment 2016–2022 | GEA, PRIAMO, GALDI

1. Outside Tanks

- Raw milk cooling tank No. 1
o Made by PRIAMO
o 20.000 l
o Jacketed
o Equipped with agitator

- Raw milk cooling tank No. 2
o Made by PRIAMO
o Made in 2019
o 11.000 l
o Jacketed
o Equipped with agitator

- Sterile tank for ESL milk
o Made by PRIAMO
o Made in 2019
o 27.000 l
o Jacketed
o Equipped with agitator
o With pumps, valves and controls

- Water tank
o Manufacturer: unknow (made in Germany)
o Single walled
o With agitator

2. Process peripherals

- Steam boiler
o Manufacturer: RIELLO
o YOM: 2016
o Pressure: 5-6 bar
o Capacity: 1700 kg/h of steam

- Water treatment unit

- Pressured air

o Compressor 1
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 ALUP Allegro 26 CE
 YOM: 2019
 Pressure: 7 - 13 bar

o Compressor 2
 MARK RMB 26 IVR CE
 YOM: 2022
 Pressure: 7 - 13 bar

o Compressor 3
 ALUP Allegro 11
 YOM: 2022

o Compressor 4
 CECCATO CSA 20
 YOM: 2016

o Pressured air tank
 YOM: 2023
 Volume: 2000 l
o Various air filters and air dryer

- Clorine dioxide unit

- Milk reception
o Manufacturer: PRIAMO
o YOM: 2016
o Capacity: up to 30.000 l/h
o Valves by Bardiani
o PHE by GEA
o Pumps by CSF
o With automation
o All mounted on stainless steel frame

- CIP Unit
o Manufacturer: Priamo
o YOM: 2016
o Number of circuits: 1
o Available tanks:
 Acid
 Lye
 Fresh water
 Return water
 Hot water tank
o Valves by Bardiani
o PHE by GEA
o Pumps by CSF
o With automation

- 2x complete ice water units with ice water storage tanks

3. Processing department

- Milk Pasteurizer Unit
o Manufacturer: PRIAMO / GEA
o YOM: 2016
o Capacity: 6500 l/h
o Separator: GEA Easycream
o Pasteurizer GEA
o Valves by Bardiani
o With automation/controls
o All mounted on stainless steel frame

- Homogenizer
o Manufacturer: GEA
o Type: ONE75TF
o YOM: 2016
o Capacity: 6500 l/h
o Max. pressure: 200 bar
o Stages: 2
o With controls
o
- Yogurt Pasteurizer
o Manufacrurer: PRIAMO / GEA
o Capacity: 6500 l/h
o Pumps by CSF
o Valves by Bardiani
o With balance tank
o With control cabinet/automation
o With heat holding tubes
o All mounted on stainless steel frame

- Cream Tank
o ~500 l
o With agitator

- ESL Processing Unit
o Manufacturer: PRIAMO / GEA
o YOM: 2018
o Capacity: 6500 l/h
o Heating: up to 127 °C
o With automation
o All mounted on stainless steel frame

4. Filling and Packaging Department

- 2x Process tanks (yogurt)
o Manufacturer: PRIAMO
o YOM: 2016
o Capacity: 6500 l/h
o Jacketed
o With agitator
o With Bardiani regulation valves
o With rotary lobe pump

- Yogurt Filling Machine
o Manufacturer: GALDI
o Type: YR8/2
o YOM: 2016
o Capacity: 3000 cups/h
o Two row rotrary filler
o Formats:
 75 mm
 95 mm
o Equipped with in-line fruit dosing pump
o With outfeed conveyor
o With lazy susan (rotary table)

- ESL Milk Filling Line
o Manufacturer: GALDI
o Type: RG50UCS
o Capacity: 2800 packs/h
o Format: 1000 ml Gable Top
o With outfeed conveyor to Carton packer
o With INVOLVO carton packer (YOM 2002)

5. Laboratory

- FOSS Milkoscan FT1
- Cooling cell/room
- 3x MEMMERT incubators
- METTLER AE200 lab scales
- FUNKE GERBER CryoStar I cryoscope
- Several stainless steel working tables